Tray Sealing Machine

JBT Proseal, a distributor in tray sealing technology, announce the installation of its 8000th machine with its customer Bakkavor Group. The installation marks a milestone that underscores the company’s long-standing commitment to innovation, as well as a new chapter in the evolution of Proseal’s products, as it replaces the legacy F40 and F45 models that have served the industry for two decades.

The transition from the F-generation machines, which have been a staple since their launch, to the GTs range demonstrates Proseal's commitment to enhancing operational efficiency and sustainability. Over the years, the F range has undergone two significant upgrades, first with the introduction of the GT range in 2006, followed by the GTs range in 2015. Next year will commemorate 20 years since the last F-generation machine was produced.

Bakkavor operates over 100 inline Proseal tray sealing machines, primarily utilizing the GT1 and GT1s models. Their lineup includes a range of machines, from the smallest GT0 to the largest GT6, allowing for versatility in their production processes. The partnership with Bakkavor goes back more than 2 decades establishing it as a long standing collaboration that has supported their growth and innovation in the industry. 

“We are thrilled to receive Proseal's 8000th machine. This upgrade represents a significant step forward for our production capabilities, enhancing our efficiency and sustainability efforts. Says Richard Flatters, UK Services Manager, Bakkavor- Operational Finance. Proseal has been a trusted partner in our journey since the beginning, and we look forward to leveraging the advanced features of the GTs machine to deliver even better products to our customers."

Key Benefits of Upgrading to the GTs Range:

• 33.3% Increase in Tray Sealer Throughput: Enhanced speed and efficiency in production lines.
• 94% Reduction in Compressed Air Usage: With options for complete reduction, this upgrade supports minimizing environmental impact.
• High Force Eseal Servo Driven Seal Actuator: Offers superior sealing performance and reliability.
• Quick Release Conveyors: Facilitates hygiene and maintenance, ensuring compliance with industry standards.
• Fully Programmable HMI with Optional RFID Login: Improves operational control and security.
• Improved Tray Handling and Stability: Enhances product quality and reduces waste.
• Enhanced Film Feed and Rewind Systems: Streamlines packaging processes for greater efficiency.
• Better Cleanability and Resistance to Washdown: Supports stringent cleaning protocols in food production environments.
• Service Exchange Options for Key Subassemblies: Ensures minimal downtime and maximum productivity.
• Compatibility with Existing Toolsets: Allows for a seamless transition from F40/F45 to the GT1s and GT0s machines.

Proseal encourages trade-in programs, allowing customers to replace older models with newer, more efficient machines while promoting sustainability through responsible recycling and reduced resource consumption.

“I have personally worked with Bakkavor for over 12 years, says Daryl Henshaw, Key Accounts Manager at Proseal UK Ltd, starting as their maintenance contract engineer for the London region and progressing to be their senior account manager, working with colleagues to manage their entire UK account. During this time, I have had the pleasure of working with 100’s of Bakkavor colleagues across all different levels of the business from line leaders & maintenance engineers to site directors and group procurement leads.